Safety Glass Fused To Steel Tanks for Juice Processing Waste Water Treatment

Product Overview

In the juice processing industry, effective wastewater treatment is essential for maintaining environmental compliance and ensuring sustainable operations. Safety glass-fused-to-steel (GFS) tanks have emerged as a premier solution for addressing the unique challenges associated with juice processing wastewater. These tanks integrate the strength and durability of steel with the superior corrosion resistance of glass, providing a robust and reliable system for wastewater management.

Juice processing generates substantial amounts of wastewater containing high concentrations of organic matter, sugars, acids, and other contaminants. This wastewater can be highly corrosive and difficult to treat, posing significant risks to both the environment and the infrastructure used in its handling. Traditional materials such as carbon steel or concrete are often inadequate for this application due to their susceptibility to corrosion and degradation over time.

The combination of steel's inherent strength and the protective properties of the glass coating results in a tank that can withstand harsh conditions and heavy loads. Safety Glass Fused To Steel Tanks for Juice Processing Waste Water Treatment are designed to last for decades with minimal maintenance, making them a cost-effective and reliable choice for long-term wastewater management.

For biological treatment processes, Safety Glass Fused To Steel Tanks for Juice Processing Waste Water Treatment provides an ideal environment for microorganisms to break down organic matter. The non-corrosive nature of the glass coating ensures that the tank remains stable and functional over extended periods, supporting consistent and effective treatment.

After the treatment process, sludge—the residual solid material—requires proper storage and management. GFS tanks are well-suited for sludge storage due to their durability and resistance to corrosion. They can safely hold sludge for extended periods, ensuring it does not contaminate the surrounding environment.

Each GFS tank is custom-engineered to meet the specific requirements of the juice processing facility. Factors such as tank size, shape, and additional features like ladders, platforms, and instrumentation can be tailored to fit the unique needs of each operation. This flexibility allows for seamless integration into existing infrastructure while optimizing performance and efficiency.

GFS tanks align with the growing emphasis on sustainability in the food and beverage industry. The use of recyclable materials and energy-efficient manufacturing processes minimizes the environmental impact. Regular maintenance and inspections ensure that the tanks remain in optimal condition, prolonging their service life and reducing the need for frequent replacements. This approach supports long-term cost savings and environmental stewardship.

Main Technical Parameter

Features of Glass-Fused-to-Steel Tanks

Glass-fused-to-steel (GFS) tanks have emerged as a preferred solution across various industries due to their unique combination of properties that effectively address the challenges associated with storing and handling aggressive substances. The following key features highlight why GFS tanks are an exceptional choice for demanding applications:

Superior Corrosion Resistance

• The glass coating is fused to the steel substrate at temperatures ranging from 1500 to 1650 degrees Fahrenheit, creating an inseparable bond that forms a highly durable and impermeable layer. This ensures that the tank remains impervious to corrosive chemicals, acids, alkalis, and other aggressive substances commonly encountered in industrial environments.

Structural Integrity and Durability

• The integration of steel's inherent strength with the protective properties of the glass coating results in a tank that can endure harsh conditions and heavy loads. GFST tanks are designed to last for decades with minimal maintenance, making them a cost-effective and reliable choice for long-term storage and processing needs.

Hygienic and Easy to Clean

• The smooth, non-porous surface of the glass coating prevents the accumulation of bacteria, mold, and other contaminants. This feature is particularly critical in industries with stringent hygiene standards, such as food and beverage processing, pharmaceuticals, and water treatment.

Customization and Flexibility

• Each GFST tank is custom-engineered to meet the specific requirements of the application. Factors such as tank size, shape, and additional features like ladders, platforms, and instrumentation can be tailored to fit the unique needs of each operation. This flexibility allows for seamless integration into existing infrastructure while optimizing performance and efficiency.

Environmental and Sustainability Considerations

• GFS tanks align with the growing emphasis on sustainability in various industries. The use of recyclable materials and energy-efficient manufacturing processes minimizes the environmental impact. Regular maintenance and inspections ensure that the tanks remain in optimal condition, prolonging their service life and reducing the need for frequent replacements.

Safety and Reliability

• Safety is a paramount concern in any industrial setting, and GFST tanks excel in this regard. The robust construction and superior corrosion resistance ensure that the tanks can operate reliably under challenging conditions. Additionally, the seamless fusion of glass to steel eliminates weak points that could lead to leaks or failures, enhancing overall safety.

Manufacturing Procedure

Certification:

• ISO 9001:2008 Quality Control System
• ANSI AWWA D103-09 Design Standard
• Titanunum-Rich-Steel plates specially produced for GFS Techonogy
• Holiday Testing every panel at 700V – 1500V acc. to tank application
• Glass Coating Thickness every panel on both sides
• Fish Scale Testing (one test for one batch)
• Impact Testing for enamel adherence (one test for one batch)
• Chinese National High-tech Enterprise
• ISO 9001:2015
• NSF/ANSI/CAN 61

Product Show

Founded in 2015, Sichuan Mondes Green Technology Co., Ltd. stands proudly in Chengdu, the heart of Sichuan Province, a region celebrated as "the Land of Abundance." As the cornerstone subsidiary of Jiangxi Yitian Environmental Protection Equipment Co., Ltd., Mondes has carved out an illustrious reputation in the realm of environmental protection equipment manufacturing.

From its inception, Mondes has been unwavering in its dedication to the meticulous research, precise production, and extensive distribution of an array of high-quality, eco-friendly products. Its product portfolio is nothing short of impressive, encompassing Glass-Fused-to-Steel bolted tank, Fusion bonded epoxy bolted tank, composition stainless steel bolted tank, double-membrane gas holder, Lipp tank, Lipp machine, welded tanks, and more. Leveraging its profound industry resource integration capabilities, Mondes collaborates with numerous premier suppliers to expand its service spectrum, offering clients an unparalleled one-stop solution that caters to their every need. Additionally, Mondes provides a diverse range of complementary products such as biogas generators, mixers, biogas flares, aluminum geodesic domes, and others, ensuring comprehensive support for projects of all scales and complexities.

 In the domain of GFS bolted tanks, Mondes shines through its masterful craftsmanship and stringent quality control systems. These tanks exhibit exceptional durability, superior sealing performance, and outstanding corrosion resistance, making them well-suited for challenging environments like chemical storage, wastewater treatment, and municipal water storage. The innovative assembly design dramatically reduces installation time, empowering customers to achieve cost savings and operational efficiency. The FBE bolted tanks, with their advanced epoxy coating, offer unparalleled protection against corrosion and wear, perfectly aligning with the stringent requirements of industries such as fine chemicals and food and beverages. The composition stainless steel bolted tanks ingeniously blend the strengths of various materials, with an internal stainless steel layer that endows the tank with remarkable tensile and compressive strength. This ensures stability and reliability even under extreme conditions, safeguarding against deformation and damage while providing long-term secure storage. The double membrane gas holders, leveraging cutting-edge membrane technology and scientific design, not only store gas efficiently but also ensure stability and safety, suitable for everything from small-scale distributed energy stations to large industrial gas storage projects. The LIPP tanks and LIPP machine, employing advanced spiral steel tank manufacturing techniques, guarantee structural integrity and facilitate rapid project implementation. The welded tanks, crafted with meticulous welding processes, boast beautiful and durable welds, standing as solid as bedrock, ideal for complex industrial storage scenarios. The biogas generators, mixers, torches, and aluminum domes are equally crafted to the highest standards, providing steadfast support for the seamless operation of environmental protection engineering systems.

Guided by the philosophy of "Green Technology, Guarding the Future," Mondes drives forward with relentless innovation. It boasts a world-class R&D team led by seasoned industry experts, continuously investing in research and development to optimize product performance and broaden application horizons. With a premium product lineup and comprehensive after-sales service, Mondes's offerings have garnered widespread acclaim both domestically and internationally. They are widely applied in critical sectors such as wastewater treatment, drinking water storage, biogas engineering, energy storage, and industrial material storage, earning the trust and admiration of global clients. Mondes is steadily becoming a pillar of the environmental protection and sustainable development industry, contributing significantly to the preservation of our planet's ecology and the advancement of sustainable development.